⚡ Why CT Testing Matters
Current Transformers are the “magnifying glass” of your electrical system. They scale down thousands of amps into readable values for meters and relays. If a CT fails or drifts from accuracy, your protection scheme may trip unnecessarily or fail to operate when needed.
š§ Step-by-Step CT Testing Procedure
1. Visual & Mechanical Inspection
Check nameplate details (ratio, burden, accuracy class).
Inspect for cracks, oil leakage, loose terminals, or rust.
Verify earthing and mounting.
2. Insulation Resistance (IR) Test
Measure insulation between primary–earth, secondary–earth, and primary–secondary using a megger.
Acceptable values: typically >1000 MĪ© depending on CT rating.
3. Winding Resistance Test
Use a micro-ohmmeter to measure secondary winding resistance.
Compare with manufacturer’s data to detect shorted turns.
4. Polarity Test
Apply a DC source and check deflection on a galvanometer/voltmeter.
Ensures correct polarity marking for proper relay coordination.
5. Ratio Test
Apply known current to primary, measure secondary.
Compare with rated ratio (e.g., 1000/5 A).
Deviation should be within ±0.5% for class 0.5 CTs.
6. Excitation (Saturation) Test
Gradually increase voltage on secondary and plot excitation curve.
Identifies knee-point voltage and saturation characteristics.
Crucial for protection CTs used in differential schemes.
7. Burden Test
Connect rated burden (VA load) to secondary.
Ensure CT maintains accuracy under load.
8. Phase Angle Error Test
Measure phase displacement between primary and secondary currents.
Must be within IEC limits for metering/protection accuracy.